(FIRST TO MANUFACTURE MINI OIL EXPELLERS IN INDIA) 

  With population explosion and  in need of better means of livelihood and qualitative food. With sizeable increase in population we are witnessing depopulation of the countryside and concentration of moving village folk into cities. Their increasing influx into cities has created a problem of urban unemployment in particular. Plentiful supply of labour, limited job opportunities for people and lack of attention to rural industries, labour intensive nature of rural economy are the main burning problems of rural economy.

This brings the problem of better utilization of manpower in the villages by reducing unemployment. The revival of village and small-scale industries in rural sector will bring prosperity in villages. We have to pay more attention to the revival and expansion of small-scale industries in the villages and also create more employment opportunities there. The manufacturing and designing of suitable machinery for rural industrialization will help in better production improve productivity more employment.

The area under different types of oilseeds is expanding in the world. We must provide a suitable mechanical outlet to utilize the different oil seeds in an economical manner.

The designing and manufacturing of a viable, economic expeller is the necessity of the hour in rural economy. The oil expeller should be such that its operation should be simple, its running and maintenance expenses should be low, it should work with minimum economic input, and its depreciation cost is low. It should generate employment and it should also meet the requirements of self-employment, it should provide better technique of crushing oil with minimum cost by giving a better percentage of oil. It should promote production and improve productivity.

The introduction of KISAN TEL YANTRA & "RAJKUMAR-4 BOLT EXPELLER" in the market in different size and types meets the entire above-mentioned requirement. It is a unique experiment in meeting the practical requirement of our rural economy. It is low cost rural engineering devices which saves power depreciation of machinery gives a product of greater longevity. It gives a better return on capital invested and brings the economies of small scale production with lower unit cost with better return, better utilization of man-power, space, minimum capital requirements for working simplicity of operation. Technical know-how, sturdy and sound built-up multiplicity of crushing operations is important salient features of KISAN TEL YANTRA &"RAJKUMAR MINI EXPELLERS". It is that type of oil expeller, which operates on diesel or electricity on 5 or 7.5 H.P. motor. It is useful for crushing edible and non-edible oil seeds, with lesser cost and more output and productivity, as compared to other indigenous oil expellers. Simple designing, easy installation process and efficient operation with minimum training are important features of  our EXPELLERS".

"RAJKUMAR- EXPELLERS" will certainly help the country in attaining self-sufficiency in edible oil and will save foreign exchange. Considering the expanding requirements of our population for domestic consumption Our Expellers has widen the scope of oil production and it indirectly helps in widening the scope of marketing edible and non-edible oil in domestic market.

In India & Rest of world, where having larger forest cover a large percentage of non-edible oil seeds go waste in the absence of proper media for extracting oil. Our Low cost Expeller provides wider base for extracting oil from non-edible oil seeds. As the country is in search of more oil production,Our Expellers is a boon in this regard.

Our  Rajkumar Expeller is a boon to our labour intensive economy. Considering greater availability of labour , we have to make intensive use of labour and for increasing productivity and production supplement the use of labour with limited use of machinery in such a manner that it will not displace available labour Our Low cost Mini  expellers combines both these elements intensive use of labour combined with limited use of machinery in a better way. It is a limited experiment in rural mechanization in a cautious way as it increases employment without discarding labour.

We in India is having large population of landless labourers and agricultural labourers who are facing a problem of seasonal unemployment because of dry farming and single crop pattern. Our Mini Expellers is one of the means and experiment, which will provide answer to this problem and widen the scope of village employment.

 
History of the Organization:

Mr. Harish Gambhir  was initially carrying out repairs to large size of Oil Expellers in Cast Iron body in his Workshop. The Experience with Big oil Expellers Spurred Mr. Harish Gambhir to design, manufacture a small size of oil expellers for the rural folks who could not get even the pure oil itself in his village so  keeping in mind a mini expeller with very low investment

Can solve this problem and village can become self sufficient in  edible oil requirements. Initially most people were doubtful about efficiency of small oil Expeller operating on 3H.P & 5 H.P with Chamber size of 15 x 2.25 & 18 x3. We offered the machines free to some customers for trial to be returned if not satisfied. The customers not only retained the machines and paid for them, but also came back to order for more such machines. This was in 1961 AND FROM THEN THE SMALL SIZE BECAME THE MAIN MAINSTAY OF business. These machines were marketed under the name of Kamal Engineering Corporation initially with brand name Rajkumar the production & marketing was commenced in Name of the Rajkumar agro engineers pvt ltd and Rajkumar Expeller Corporation.Our Expellers are boon to the farmers and created many rural employments.

 
1) Lower Crushing Capacity: of approx.15-20 and 30-40 Kg/hr with Motor rating 3 hp and 5 H.P.

2) Low investment in terms of finance & physical infrastructure (less space to install) and minimum running costs/overheads.

3) Simple technology requiring virtually no skills to operate and maintain easy to handle.

4) Crushing of small quantity (even 5 Kg) of edible and non-edible seeds.

5) Creating employment for farmers and cottage industries,

 Product Range and Marketing process

For Oil Mills extracting Oil on Commercial basis

All the machines are useful for Edible and Non-edible oil extraction.We have full range of oil Mill Plants such as  Filter Press, Boilers, Steam Kettle and Decorticator Machine,Seed Grader,Seed

 Dry & Roaster etc.

1.There is a steady and increasing demand for the firms products. The firm is Not Required to Advertise much as satisfied Customers are the biggest advertising media. The New Customers mostly come with confirmed orders and give reference of an already satisfied customers.

2. The firm has appointed agents and dealers at even village level, who give demonstration of actual performance of machine to customers at near by places where RAJKUMAR EXPELLERS are installed. Many customers directly approach the firm. Nearly 80% sales are directly while rest is through the dealers and agents.

3. There is after sales service facility even though break down or a repair of machine is minimum or even negligible.

4. Most of the customers are small farmers and small businessman doing oil extraction on job-work basis. They either buy machine from own resources or mostly on loan from banks at village level. These customers are financed by banks under various self-employment schemes (social oriented loans) on soft repayment terms. As said earlier bulk of sales is in southern & central parts of India.

PRODUCT FEATURES.

1 .All expellers are Heavy CI body & Combination of  MS Steel, hence sturdy having long life and less maintenance.

2 .Machines are running on complete bearing system (No Bushes) with heavy-duty ball and taper roller bearings.

3. The moving parts are tempered properly to reduce wear and tear by friction, ensuring long and smooth working.

4. The gears are dipped in mixture of oil & grease for smooth and salient working and long life.

5. The chamber opening is broader with bigger size feeding worm to increase intake of oil seeds and better utilization of crushing capacity. The chamber size tapers to accommodate smaller crushing worms for optimum crushing.

CUSTOMERS RESPONSES AND EXPERIENCES.

Overall the customers are very satisfied with performance of the machines. These expellers are easy to install and maintain and require very less repairs. Any fault in machine is rectified locally and without much delay.

Innovation and technology up-gradation

The firm believes in striving for excellence and constant commitment for innovations and improvements in technology. In fact these constitute the very foundation of the organization. As stated earlier the specialty of the firm has been the sturdy and efficient small oil expellers but one very innovative product which deserves special mention is the kisan Tel Yantra with the following features:

1) Low power requirement 3 H.P.(single phase) to 30 HP motor rating.

2) Very small space for installation & running.

3) Very low investment.

4) Crushing capacity 10 - 300 Kgs/Hr.

5) Leak proof with oil bath system very low noise (less friction and long life).

6) Easy maintenance at local level also.

7) Can be shifted any where (Portable & Mobile) no Foundation required.

Person without any technical knowledge and even women and small children can operate machinery conveniently.

FUTURE PLANS OF THE ORGANISATION

The Company"RAJKUMAR AGRO ENGINEERS PRIVATE LTD AND RAJKUMAR EXPELLER CORPORATION" reiterates its commitment towards betterment of small farmers and village industries. The efficiency of the machines will be improved to ensure increasing returns for farmers.

The Rajkumar Expeller-4 Bolt and kisan Tel Yantra will be marketed widely all over the

WORLD.

Other projects of Manufacturing small-scale Agro machineries are Pulveriser for wet and dry application, Chaff cutters,  Decorticators for Groundnut,Jathropha,Neem & Karanj seed, Destoners & Seed Graders,Wood chippers& Shredders,Pellet Making Machine etc.

The firm proposes to Market their Product that is Mini oil Expellers, Pulverizers and other Agro Machineries in other developing countries of Asia, Africa etc.

The Emphasis of our Company- Rajkumar Agro Engineers Pvt ltd  will always be towards Developing small self employment ventures to make the under privileged man self reliant and thus contribute to betterment of mankind.

OUR PRODUCT RANGE

Mini Oil Mills

Decorticator for Groundnut,Jathropha,Neem & karanj seeds

Pulveriser(For wet and Dry Grinding)

Flour Mills

Wet Grinders

Sevai Machines

Clay Brick Machine

Coal Briquiette Press

Shredders & Chippers

Wood Crushers

LATEST NEWS –We have recently Developed Hand Operated Mini Oil Expeller the Crushing capacity is 2-3 Kgs/Hr please see the video of the Expeller.Please visit www.rajkumarexpeller.com  for more information.